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GlobaLokS XLN
INSTALLATION INSTRUCTIONS

LOCK MODELS

The lock is available in four different bolt models:

XLN-1: Manual retraction and automatic extension of the lock bolt (after a short delay)
XLN-2: Manual retraction and extension of the lock bolt.
XLN-3: Manual retraction of the deadlocking slam lock bolt.
XLN-4: Manual retraction of the non-deadlocking slam lock bolt.

The bolt retraction knob can be substituted by a Medeco cylinder.

LOCK COMPONENTS

1 x Lock body. 1 x Dial with membrane keypad.
1 x Knob. 1 x Lock-to-Keypad cable assembly.
1 x Set of decals for knob. 2 x 8/32 x1/2 Socket head keypad mounting screws.
1 x Square brass spindle. 4 x 1/4-20 x 1" Socket head lock mounting screws.
1 x Plastic tube. 1 x Set of installation instructions.
1 x 3/32 x1/2 Steel pin. 1 x Set of lock programming instructions.
1 x 1/8 x1/4 Spring pin. 1 x Set of end-user instructions.

REQUIRED TOOLS FOR INSTALLATION

Allen keys. Hacksaw. Flat file. Measuring tape.
Scissors. Hammer. Flat faced punch.

There are now two methods of installing the lock : The Standard Method and the new Front Loading Method. Check both methods and use the one you prefer.

STANDARD METHOD

Step 01: Remove the contents from the box and check all items against the parts list.

Step 02: The dial to lock connection cable has a female connector at each end. Remove the cable from the paper bag.

Step 03: Insert the plastic tube into the spindle hole until it is flush with the lock mounting plate. Cut the tube to length with scissors so that it is flush with the outer face of the door.

Step 04: The connector plugs have a ridge on one side and a flat face on the other. Fit one end of the cable into the sockets on the rear of the keypad. The plug will only fit in one way, and you must ensure that the flat face of the plug is facing up towards you.

Step 05: Attached to the back of the keypad is a twin black & red cable from the battery compartment and this should be plugged into the black 2 pin connector.

Step 06: Remove the tube and insert the cable in the spindle hole. Replace the tube with the cable running along the outside of the plastic tube.

Step 07: Attach the keypad to the safe door using the two 8-32 socket head screws through the two oval holes, ensuring that the dial is central over the spindle hole, positioning the plastic tubes so that they are flush with the lock mounting plate.
NOTE: - do not over tighten the screws at this stage, as you must be able to move the keypad on the door plate for correct alignment of the knob / spindle assembly with the lock body.

Step 08: Using the punch, attach the spindle to the knob by means of the steel pin. Insert the spindle through the keypad, with the spindle running down the centre of the tube, ensuring that the two lugs on the knob engage fully into the two cut outs on the keypad housing, so that when the knob is engaged within the keypad housing, the spindle is protruding on the inside of the safe door. The correct length of protruding spindle is obtained by measuring 7/8 of an inch (22mm) from the inside the lock mounting plate. Mark the spindle and remove the knob assembly from the keypad, cut the spindle at the mark and ensure that all burrs are removed, and then replace the knob assembly in the keypad housing.

Step 09: Mount the lock body on to the safe door ensuring that the spindle is aligned and engaged within the square drive hole in the lock body using the four socket head bolts. The lock body features a bolt through design, which means that the lock mechanism cover does not need to be removed in order to fit the lock to the safe door.

NOTE: - removal or damage to the security seal that is stuck over the screw holding the lock cover in place will void any warranty claims.

Step 10: Plug in the cable from the keypad, with the ridges on the plug facing you, into the back of the lock using the white socket. The lock will now perform a self test procedure where the three LED's on the keypad will light up and it will beep.

Step 11: Following the user instructions for the model of lock fitted, test the lock with the new Master Code and check lock functions correctly, ensuring that the knob assembly is free running and not binding.

Step 12: While the green L.E.D. is flashing, unplug the cable leading from the keypad, from the back of the lock. This will prevent the motor from turning and locking the lock, thereby allowing free rotation of the knob. Adjustments to the keypad positioning can be made at this time, and when the keypad is correctly

Step 13: Test the lock to ensure it works correctly and smoothly without binding, a minimum of three times with the safe door in the 'open position '

FRONT LOADING METHOD

Step 01: Remove the contents from the box and check all items against the parts list.

Step 02: The dial to lock connection cable has a female connector at each end. Remove the cable from the paper bag.

Step 03: Insert the plastic tube into the spindle hole until it is flush with the lock mounting plate. Cut the tube to length with scissors so that it is flush with the outer face of the door.

Step 04: The connector plugs have a ridge on one side and a flat face on the other. Fit one end of the cable into the sockets on the rear of the keypad. The plug will only fit in one way, and you must ensure that the flat face of the plug is facing up towards you.

Step 05: Attached to the back of the keypad is a twin black & red cable from the battery compartment and this should be plugged into the black 2 pin connector.

Step 06: Remove the tube and insert the cable in the spindle hole. Replace the tube with the cable running along the outside of the plastic tube.

Step 07: Attach the keypad to the safe door using the two 8-32 socket head screws through the two oval holes, ensuring that the dial is central over the spindle hole, positioning the plastic tubes so that they are flush with the lock mounting plate.

NOTE: - do not over tighten the screws at this stage, as you must be able to move the keypad on the door plate for correct alignment of the knob / spindle assembly with the lock body.

Step 08: Mount the lock body on to the safe door ensuring that the cable passes in the channel of the lock without being pinched against the lock mounting plate. The lock body features a bolt through design, which means that the lock mechanism cover does not need to be removed in order to fit the lock to the safe door.

NOTE: - removal or damage to the security seal that is stuck over the screw holding the lock cover in place will void any warranty claims.

Step 09: Plug in the cable from the keypad, with the ridges on the plug facing you, into the back of the lock using the white socket. The lock will now perform a self test procedure where the three LED's on the keypad will light up and it will beep.

Step 10: Insert the knob in the keypad ensuring that the two lugs on the knob engage fully into the two cut outs on the keypad housing.

Step 11: Insert the end of the spindle which has a hole through the spindle hole of the knob until it goes all the way in against the inside of the cover of the lock. Mark the spindle at the point where it enters the spindle hole of the knob. Pull it out about 1/8 of an inch so that it doesn't rub against the cover.

Step 12: Following the user instructions for the model of lock fitted, test the lock with the new Master Code and check lock functions correctly, ensuring that the knob assembly is free running and not binding.

Step 13: While the green L.E.D. is flashing, unplug the keypad-to-lock cable from the back of the lock. This will prevent the motor from turning and locking the lock, thereby allowing free rotation of the knob. Adjustments to the keypad positioning can be made at this time, and when the keypad is correctly positioned, fully tighten the two keypad screws, remove the spindle and then the knob. Install the top and bottom decals on the knob and replace the knob in the keypad.

Step 14: Cut the spindle 3/8 of an inch shorter than the mark made in Step 11.

Step 15: Insert the 1/8 x ¼ steel pin in the hole of the spindle. Insert the other end of the spindle in the spindle hole of the knob.

Step 16: With a hammer and a punch, punch in the spindle until the steel pin rests against the bottom of the square hole. Install the Globaloks decal to cover the spindle hole of the knob.

Step 17: Test the lock to ensure it works correctly and smoothly without binding, a minimum of three times with the safe door in the 'open position '